System
Design for Beginners
THIS
AIN'T NO DISCO, MY FRIEND.
It can be hard
for people who aren't car stereo fanatics to understand, but the
car stereo field is extremely complicated. Are you a nonbeliever?
Consider the evidence:
Even a simple
system runs off a car's electrical system, which is anything but
child's play. If compact discs are involved, the system works with
digital signals that are manipulated by what amounts to a computer.
Those signals will probably pass through an amplifier that's juiced
by an ingenious device called a switching power supply. Finally,
these amplified electrical signals have to be transformed into sound
by another ingenious contraption called a speaker, which uses things
like paper, plastic, and magnets to do the trick.
And that's
just the most obvious stuff. Believe me, it gets a whole lot deeper
and heavier. But the subject of car stereo systems does not have
to remain a mystery for beginners. That, in essence, is what this
story-and the "Cool School" columns that will follow in
subsequent issues-is all about. Think of it as your passport into
the wide, wild world of car stereo.
KNOW
THYSELF
The first thing
you need to do, even before you walk into a car stereo shop, is
determine what you want your system to do. Ask yourself-and answer-some
basic questions.
What type of
music do I like? Rap? Metal? Country? Pop? Jazz? Classical? A combination
of some or all of the above?
At what volume
do I usually listen to music? Soft? Loud? Really loud?
How concerned
am I about bass reproduction? Is it a big concern? Should it be
accurately reproduced, the way the musicians and producers intended
it to be heard? Or should it be big, fat, ground pounding bass-the
kind that you can hear from a quarter-mile away?
What music
sources are important to me? Cassette? CD? MD? DCC? Radio? If I
had to rate each one with a percentage figure that represents how
much of my total music-listening time is spent listening to it,
how would it rate?
Do I want to
show my system off, or do I want to keep it hidden? A system that
looks impressive will probably score points with my friends, but
a hidden system won't draw the attention of thieves. . . .
How much can
I really afford to spend on my system?
Armed with
the answers to these questions, you can discuss what you want and
what you're able to afford with a professional system designer and/or
installer. At that point, they'll be able to make specific recommendations
that take these prime factors into account.
The answers
are all up to you, of course, but the one place I'd like to step
in involves price. You can get a car stereo system for $100, but
my guess is that you won't like the way it sounds. In general, the
kinds of basic systems that we'll be discussing here start at about
$1,000 and run up to $1,500 installed with name-brand gear. For
that kind of money, you should be able to put together a system
that'll let you enjoy accurate-sounding music and do so at volume
levels that will be satisfying (if not absolutely deafening).
SHOP
SHOPPING
Before you discuss anything with anyone, though, you need to find
a shop that's manned by professionals-people who know about electrical
systems, physics, and acoustics as well as have a lot of experience
performing installations. The following will help you separate a
good installer from a chop shop:
Make sure the
shop is authorized by the various equipment manufacturers to sell
the gear it sells. That way you're assured of getting new equipment
with a full warranty. Most authorized shops are riddled with stickers
and displays bearing the manufacturers' logos, but that's no guarantee;
a call to the manufacturer(s) in question will clarify things.
Check to see
that the shop offers at least four or five separate lines of name-brand
merchandise in each product category (amps, speakers, and head units,
for example). This will help ensure that the shop is aware of all
the latest developments and options in the car stereo field and
will therefore be able to really recommend the best gear for you.
Take a tour
of the shop's installation bay and see if it's in good condition.
While most install bays don't look like hospital operating rooms,
utter chaos in a bay could result in utter chaos in your car. The
same goes for the appearance of the person who'll be doing the install.
He or she doesn't have to look like a soap-opera star, but you don't
want a sloppy worker getting grease all over your upholstery, either.
Good shops
display trophies they've won, copies of magazine layouts that feature
their handiwork, certificates from manufacturers or the MECP (an
installer certification program), or letters from satisfied customers.
Check to see
that the shop has numbered sales invoices, which are a sign (but
not a guarantee) of legitimacy. If it doesn't, get out of there
fast.
THE
HOST
Now that you
know who you want to talk to, it's time to start talking. And once
you've told a shop's design team all about yourself, the place to
start is with your vehicle. Think about it: They're as different
as the people who drive them. Some are big, while others are small.
Sedans have trunks, but wagons, hatchbacks, and pickups have less
in the way of rear space. Some have a stock sound system that has
some parts that are good enough to keep; in others, the stock system
should simply be removed and hurled against a convenient concrete
wall ... er, I mean replaced.
Your vehicle
has to be examined for several reasons: You need to decide whether
any of the stock components are worth keeping. You need to determine
the amount of space it offers for car stereo components. And your
installer needs to know what kind of acoustics it offers; in this
regard, your vehicle is just like a concert hall. And believe it
or not, it matters whether the vehicle was built after 1992.
The vehicle's
year matters because those made after 1992 come with pretty good
speakers, and they're often located in places where they'll contribute
positively to the system's sound. So if you have a limited budget,
you can use some or all of the stock speakers for reproducing the
mids and highs, adding a special "subwoofer system" to
cover the low end.
You should
also tell the design team whether you own the vehicle or are leasing
it . If it's leased, you'll want two things: The system can't disrupt
the stock condition of the car, or you'll violate the conditions
of' your lease. And you'll want a system that can be removed easily,
so you can yank it out and use it in your next vehicle when the
lease runs out.
THE
SPEAKERS
Once you've determined what you want from your system,
laid out your general budget, and walked the design team through
your vehicle, you should start to discuss specific components. While
it might seem logical to start with the cassette deck or CD player
(the "head unit," as it's generally known). it's best
to proceed by putting together a basic system (see FIGURE 1) that
you can build on, or "upgrade." And speakers are the main
consideration here. To be as generic as possible, I'll proceed on
the assumption that we're working on a system for an owned (not
leased) late-model sedan; future columns will cover the bases in
terms of different vehicle types.
When designing
a basic system for this kind of car, my first recommendation would
be to have the design team evaluate the stock front and rear speakers.
If it's decided that they're usable, I'd recommend that they be
tied together using the -parallel" wiring configuration; your
design team will know what this means and should be able to handle
it. Wiring the speakers in parallel is one of the best ways to accomplish
our basic goal-but it isn't the only way. If the shop you've chosen
has another strategy, make sure they can justify it to your satisfaction.
And don't worry if your car only has front speakers, since it's
no trouble to add rear speakers.
The
next step is to filter out the very low frequencies that each set
of speakers would otherwise be asked to reproduce; a little device
called a "capacitor" or "cap" will restrict
these speakers to delivering only mid and high sounds. A 200-microfarad
cap (that's its electrical value) will set the "cutoff "
for each speaker at 200 Hz. We do this because the mid and high
speakers can't safety reproduce anything lower.
If the design
team thinks the stock speakers aren't usable, replacing them with
"coaxial" speakers front and rear is a good starting point;
a coaxial, or coax, combines a woofer with a tweeter in one round
or oval frame. A better option, at least in terms of the system's
sound, would be to choose "component" or "satellite"
speaker sets, each of which consists of two separate woofers and
tweeters. There are plenty of companies that build both types of
speakers. My recommendation is to stick with a name that you know
and trust. Most good shops will let you "A/B" the speakers
sitting in their sound board. If they don't. demand a good explanation;
if they can't give you one, find another shop. Cost: about $90 for
a pair of coaxes and about $225 for a component set.
The nice thing
about component speakers is that the installer can position the
separate tweeters high in the vehicle's doors or dash, which generally
results in the best sound. Component sets also come with "passive
crossovers," which act like the capacitors mentioned above
(they typically use caps, in fact) and protect the set's tweeters.
The set's woofers also need filtering, though, since even they can't
handle the lowest frequencies; in this case, a 200-RF capacitor
will do the trick.
Note that the
front speakers are the main producers of sound in any good system,
since that mimics the situation that occurs at a live music performance.
This being the case, it's almost always a good idea to stay with
the stock rear speakers when money is especially tight-rear speakers
don't have to do that much (at least when a subwoofer system is
onboard), so they don't have to be ultra-hi-fi models.
A
SUBWOOFER
Even systems
designed around the tightest budget need a subwoofer system. For
our purposes here, a sub system can he defined as any speaker-"enclosure"
combination that employs a woofer whose cone diameter measures 8
inches or larger; the enclosure, typically, takes the form of a
fiberboard box or the sedan's trunk. As mentioned, you need the
larger driver to reproduce those very low frequencies.
Since we're
talking about an inexpensive system in a late-model sedan, you could
opt to use a single 10- or 12-inch woofer in a "free-air"
configuration. In this scenario, the woofer is bolted to a sheet
of fiberboard that's sized to seal the area between the vehicle's
trunk and rear seat; the woofer's cone-side fires into-and through--the
rear seat. If metal or some other type of material resides between
the speaker and the back seat, it will need to be removed. Warning:
Retaining the vehicle's structural integrity and getting a tight
sea] is critical. (Now you know why an experienced design team is
critical.) Cost: about $200 including installation.
Another option
is to have the design team build a ported or sealed subwoofer box.
The box should sit in the trunk, with its woofer firing at the rear
seat; again, any material that obstructs the sub system's output
will have to be removed. If a ported box is used, the ports should
be aimed at the sedan's rear deck; this will help maximize the sub's
performance If you're willingr to trade trunk space for big bass,
this is a great way to go. Cost: about $500 including installation.
In either case,
the woofer should be rated with an "impedance" of 4 ohms.
This type of woofer will get twice as much power as the system's
other speakers when we wire and power it in a special way (more
on that in a moment).
As with the
stock or satellite speakers, a passive crossover will be required
to filter the signal that's destined for the subwoofer system, In
this case, though, we want to filter out high frequencies; one little
"coil (a 6.4-mH device) will filter out everything above about
100 Hz.
Woofers aren't
universal, though. Some do a great job in free air, some are built
specifically for use in big or small sealed boxes, and others work
best in big or small ported boxes. Don't get too antsy when the
design team recommends a specific woofer for your needs; if they've
earned your trust up to this point, you should rely on their expertise.
THE
AMP
When dollars are tight and/or you want your system to be as simple
as it can be, it's possible to design one using only a single "two-channel"
(stereo) amplifier, and that's what we'll do here. An amp has to
be built extremely well in order to drive multiple speakers, though,
so any old bargain model taken off the clearance rack just won't
do.
You need a
high-quality amp that uses a "MOSFET" power supply, and
it has to be able to handle "loads" of 2 ohms. The MOSFET
designation means that the amp is made with high-quality components
that should be able to withstand the rigors of powering multiple
speakers, while its 2 ohm ability means that the amp can run very
efficiently and with double the power output. Efficiency is key,
since an inefficient amp will produce a lot of heat, and heat shortens
an amp's lifespan.
In terms of
power, go with a model that's rated by its manufacturer to deliver
more than 25 watts continuous into each of the two channels and
into a load of 4 ohms. This should be enough power to run the system
to your satisfaction. The exception is if you're really into big,
loud bass; in that case, go with an amp that delivers 100 watts
total into the subwoofer.
In addition
to that MOSFET power supply, features should include "low-level"
(also called "line-level") inputs, which let you pipe
in the high-quality signals output by better head units. Again control
will let you, match the signal level of the amplifier to that of
the head unit. Gold-plated connectors will offer connections that
resist corrosion and the distortion it produces. Finally, the speaker
and power terminals should be sturdy. Cost: from $300 to $500, depending
on your bass needs.
The amp can
be mounted under the driver's or passenger's seat, next to the subwoofer
system, or, if a sub box is being used, on the actual box itselt
THE
HEAD UNIT
The last item
on your list should be a head unit. All the head unit really has
to do is provide a high-quality signal to the rest of the system.
You also have to be able to use it, of course, so ergonomics are
important, and there may be some special features that you want.
Both of these things are up to you, naturally.
You can go
as skimpy or as extravagant as your budget will allow. You may even
want to hold onto the stock head unit and put in a really great
amp and speaker set behind it; stock heads have gotten much better
in the last few years, and a head-unit upgrade is the easiest one
going. Whatever you do, don't blow all of your funds on the head
unit right out of the gate. You can still get great sound out of
this system with a lower-end head unit.
The main criteria
for the head unit, besides picking one that plays the kind of software
you own or plan to use, is that it must have at least two line-level
outputs. These outputs will let you use a common RCA cable to link
the head unit with your high-quality amp-without degrading the signal
in any way. Cost about $300 to $450.
WIRING
There's no
reason not to use the stock wiring that came with the vehicle, even
if you've replaced the stock speakers. The sub system will need
its own wiring, of course, since it wasn't stock. Use fairly hefty
12-gauge speaker cable (about $1 a foot) to feed the sub system.
The installers should solder all of the new connections that are
made; this will protect against corrosion and accidental disconnections.
A power cable
(about $1.25 a foot) needs to be run from the amplifier straight
to the positive post on the vehicle's battery; this cable is what
delivers juice to the amp (ask the design team, or see what the
amp's manufacturer says, when determining the gauge of the cable).
Two fuses should be used--one should go near the battery, the other
near the amp. The amp's owner's manual will list the proper fuse
values.
When the wire
is run throughout the vehicle, make sure that the installer puts
the power cable and the signal-carrying RCA cables and speaker wires
on opposite sides of the vehicle. This will help eliminate noise
and interference.
And as far
as those RCA cables are concerned, you don't have to bother with
expensive, super-high-end models. In most cases, the basic models
from a brand-name cable company will suit your needs just fine-and
save you some cash. Gold-plated connectors and a shielded design,
which help reduce amplified engine noise and ensure a durable connection,
are almost industry-standard now, but check that your cables have
them just to be sure.
The actual
wiring process is straightforward (again, see FIGURE 1): A set of
RCA cables (stereo left and right) run from the head unit's line-level
outputs to the amplifier's line-level inputs. The amp has four speaker
terminals-plus and minus for each of the left and right channels.
We're going to run three sets of speaker wire from these terminals:
one to the speakers on the left side of the car, one to those on
the right, and one to the sub system. In addition, another set of
speaker wires will be used on each side of the car to connect the
rear speakers to the front speakers. Soldering is the best connection
method here. Before the wires are connected to any of the speakers,
however, the passive crossovers need to be spliced into the plus
or "positive" wires. Again, a 200-uF cap is used for each
woofer and a 6.4-mH coil is tapped for the subwoofer.
IF YOU AND
THE DESIGN TEAM follow this plan and use solid, name-brand components,
you'll be amazed by how good this system sounds. Even if all you've
done is tied a beefy amplifier and a well-designed subwoofer system
to the stock head unit and satellites, you'll be in for a terrific
surpfise. That's what a smart system design will do for you-and
that's what "Cool School" is all about.
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